Throttle Sensitivity Booster from BD Diesel

Throttle Sensitivity Booster V2 module and plug-in harness. Super easy to install and use.

BD Diesel Performance Throttle Sensitivity Booster V2

BD Diesel Performance’s Throttle Sensitivity Booster is a popular, easy to install, plug-and-play product. For folks that like to hot rod around, or do a little racing, it’s easy to understand why a Throttle Sensitivity Booster, or TSB, would be a popular item, but this product’s appeal dives deeper. Few complain about a lack of torque or power from modern turbo-diesels, although not all would judge them responsive. 

Many late model Ram owners complain about accelerator pedal lag, a dead pedal. So it’s not surprising that increasing the fuel delivery for a given amount of pedal travel could eliminate a drivability complaint while simultaneously adding a perceived performance enhancement. With an automatic transmission’s fluid-coupling, there is less concern about shock-load, jumpiness, or other potentially negative drivability behaviors emanating from increasing the sensitivity. However, on manual transmission trucks, might boosting the accelerator impact driver finesse and vehicle sympathy? 

Skeptic Turned Into A Fan?

Do I want a more sensitive accelerator? My answer had been no. As I have shared in past columns, my additional pedal return springs and take-up slack spacer do much to improve the feel, feedback, and drivability of my rigs. I am extremely satisfied with these home brew modifications. So what spurred me to try the second version of BD’s TSB? 

Heavy return springs and spacer add greatly to overall control and feel.

An acquaintance with a 2014 crew cab 3500 with automatic transmission let me drive his Ram, to judge what the 3500 leaf springs feel like unloaded. (I don’t know what some are complaining about, must be car people, it wasn’t too stiff or firm with appropriate tire pressure.) His truck had been deleted before he purchased it used, sported a mild fueling tune, and a BD Throttle Sensitivity Booster. His rig really scooted with little pressure on the go-pedal. 

Some of that energetic behavior was from the automatic transmission, which goes and never stops until you release the skinny pedal. There is no loss of momentum during upshifts like occur with a manual, combined with a higher-rated A/T engine and the performance tune. Though it was also clear that the 3500 was really moving with a small dip into the accelerator. This experience made me rethink trying a BD TSB on one of my outfits. 

Slow To Start And Occasionally A Jerk

My Fourth Generation 2500 G56 Rams have been great, complaints have been few, but there has been a minor irritation: a light throttle surging or hesitation. This behavior is not uncommon on modern drive-by-wire vehicles (cars, trucks, and motorcycles), particularly if fuel metering is held at the exact spot between some, and none. However, the hesitation my 2500s exhibited didn’t occur only at that sour spot, rather a little deeper into the pedal. Fuel delivery would sometimes pulse with a steady but small accelerator application of approximately 10–20% of total travel. It was also slow to respond to input changes. 

The choppiness could be reduced or eliminated with a deeper, more aggressive pedal application, but that is not always desirable or safe. More precise and consistent response from all inputs is better for optimal control, smoothness, and fuel economy. 

After some online research I called BD to confirm what I’d read. The second version of the BD TSB has three different positions: stock, 50% increase, and 100% increase. The control module must be opened to select the different sensitivities, and the boxes are typically under or behind the dash. 

If the optional button kit is ordered, you get three additional choices: a valet mode that reduces pedal sensitivity substantially, a 75% setting, and a “ludicrous” mode, all of which are easily selected with the press of a dash-mounted button. Ludicrous held no appeal, but I was interested in having the 75% setting, plus the easy ability to revert to stock for bumpy off-road situations. With the exception of the  ludicrous position, the BD TSB remains in its current mode after an engine shut-down and restart. 

Initial setup involves the using stock position, pressing the pedal learn button, then cycling the accelerator a few times.
The optional Button Kit includes a button, mounting plate, and mini harness that goes from the button to the main TSB harness.

Geno’s Garage sold the BD TSB Version 2 for $285, and the optional Push Button Kit was $65. The just introduced TS Booster V3 is even less; $265 at Geno’s for 2007–2020 Rams.

In 2019, BD received California Air Resources Board (CARB) Executive Order (EO) approval for their TSB for 2005–2018 heavy-duty Ford diesel applications, and was working on approval for the Dodge/Ram and GM products. That is a big deal! 

Install Notes And Tips

According to BD Diesel, if one is going to run their TSB in conjunction with the BD High Idle Kit (which I have on my 2014 crew cab) one needs to put the Sensitivity Booster on the pedal side, and the High Idle on the truck side of the wiring chain. That’s because if the signal coming out of the High Idle Kit is sent through the TSB first, before going to the ECM, the High Idle module will have a harder time controlling the rpm (just like a person might with a more sensitive accelerator pedal). However, stacking them the other way around, letting the High Idle Kit communicate directly with the ECM, does not adversely affect operation of either accessory. 

Initial test in my 2014, before mounting the module or button.

The installation is a very simple. If one chooses the optional Button Kit, it must be connected to the main TSB wiring harness. The short and adequate instructions tell how, and my closeup images show some details. After following a brief pedal-learning procedure, one simply needs to mount the control box and button where desired and continue motoring.

To add the Button Kit, first remove the blue plugs on the TSB main harness.
Instructions tell which color wire goes into each numbered port.
This orange plastic block is removed from the front of the main harness connector before inserting the Button Kit wires.
Each wire in the correct position, before fully inserted and clicked into place, and replacing the orange block.

Drivability

Does the lowest, 50% sensitivity increase make the truck feel like it has more power? Absolutely! The perception is that the truck has a higher-power rating, like the maximum fuel delivery has been increased though it has not. Nothing mechanical has changed, the driver is simply getting more juice from the same squeeze. There’s no need to push the skinny pedal unnaturally deep to get moderate or brisk acceleration. If you want more than the 50% setting offers, the optional button puts 75% and 100% at your fingertips. The difference between each position is dramatic. To experience this, one can keep constant pressure on the pedal while toggling from stock up through the higher sensitivity levels; it will make the truck accelerate quicker. 

Button was mounted on the bottom right of dash, using and existing screw. Easy to reach but also out of the way.
With the key on, BD becomes red. In this image the top center light is also on, indicating the 75% setting.

With the lively 50% boost, smooth and precise application of fuel is not difficult. Even the 75% position is fun and controllable with a manual transmission, though my extra return springs and much firmer pedal are surely helping. I’ve mostly preferred 50% when routinely rowing through the gears. The aforementioned light pedal stutter/hesitation is all but gone. 

Initially I connected the BD TSB to Clessie the Carryall Crew Cab. After a few days of testing, I moved it to the Pack Mule regular cab camper outfit. I liked it on both, maybe a bit more in the ‘Mule because of the full-time GVWR load. It really helps the truck accelerate as if it has more toque and power. After the first weeklong road, hunting and camping trip to Eastern Nevada, I knew the BD Throttle Sensitivity Booster was a winner; I ordered a second for Clessie the Carryall. That was several months ago, and I’m still pleased with the modification on both Rams.

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James Langan

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Resources:

BD Diesel Performance 

dieselperformance.com 

800-887-5030 

Geno’s Garage 

Geno’s Garage: Dodge/Ram Diesel Parts Specialists

800-755-1715

 

Dodge Ram 35 inch spare tire

Cooper STT PRO 295/65R20 (35.4″), ready to winch under a 2017, fourth generation Ram/Cummins 2500.

Question: How much spare tire can you fit under your truck?

Answer: It depends.

This post is about squeezing a large (35.4-inches) tire into the stock location on a late-model, fourth-generation, Dodge Ram Cummins pickup.

Both my Ram 2500 trucks (2014 and 2017) have had the tailpipe heat shield removed to facilitate winching a much larger tire into the factory spot. Obviously a bigger tire sits closer to the tailpipe. Only you can decide if it’s too close for you and your application. This Cooper Tires STT PRO is only about one-inch from the tailpipe; close!

35.4″ Cooper STT PRO spare is close the factory tailpipe on this 2017 Ram/Cummins.

For several years I have carried oversized rubber in the factory location on my fourth-generation Ram/Cummins trucks, mostly tires that were 34.8-inches tall. The 295/65R20 Cooper Discoverer STT PRO is substantially taller.

This 2017 Ram has plenty of clearance for the rear-axle track bar.

My 2017 has less room overall than my 2014, as the factory trailer hitch receiver is still in place. (It was removed on the 2014.) There are also steel plates on the inside of the frame to mount the Hillsboro 2000-Series aluminum flatbed. The 3/8-inch plates, one on each side, consume 0.75-inches.

3/8-inch steel plates inside the frame are part of the flatbed mounting.

There are advantages to choosing 35-inch or smaller tires on late-model, heavy-duty trucks instead of the popular 37-inch versions, particularly if they will fit in the factory spare location. These include, but are not limited to, not needing an additional tire carrier or pushing a truck camper further aft to fit a spare in front of the camper (which increases rear-overhang, tail-swing, and impacts weight distribution). Unless your rig is geared low—and most new vehicles have tall gearing—the taller overall gearing that results from fitting larger diameter tires is often a negative, as it results in less torque at the wheels.

Many should ask themselves if they really need the extra clearance provided by 37-inch rubber, or are they just following the crowd, and potentially making unnecessary compromises. There are positives and negatives for nearly every modification and upgrade choice. Generally we need to give something to get something. Everyone should decide for themselves if the juice is worth the squeeze.

35.4″ Cooper STT PRO stuffed under a 2017 Ram/Cummins 2500.

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James Langan

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Resource:

Cooper Tire

 

 

 

Centramatic Big Wheel And Tire Balancers

This video introduces using Centramatic 400-409 balancers designed for DRW trucks with 16-inch wheels, on SRW pickups with 20-inch wheels. These balancers have 16-ounces of balancing media!

Article about the possible performance advantages of 20-inch wheels over 18- or 17-inch wheels on heavy outfits: 20-inch vs. 18-inch Wheels and Tires

Prior video regarding the basic design and function of Centramatic wheel balancers for light-truck applications: Centramatic Wheel Balancers Introduction

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James Langan

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Resource:

Centramatic

 

Dick Cepek Fun Country diesel pickup review

An overview of the Dick Cepek Fun Country tire being used under a Dodge/Ram Cummins 2500 with a heavy camper and a manual transmission.

For more on the Fun Country and Dick Cepek tires overall, here is a link to a prior editorial roadtraveler.net/dick-cepek-fun-country-tire-review/

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James Langan

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Source:

Dick Cepek Tires and Wheels

 

 

 

 

 

Toyo Open Country C/T 10,000 Mile Review

Toyo C/T 10,000 mile report

When the Toyo Open Country C/T was initially introduced it was only available in Canada. A few years ago, when that changed, it moved to the top of my must try list. Commercial traction or hybrid designs are my favorite type of tread, and the C/T might be the best, slowest-wearing design I’ve used on any truck in several years; maybe ever.

The Toyo C/T has the severe snow, mountain snowflake rating.

Mount, balance, and tracking

Because the Open Country C/T is an on/off-road commercial-grade tire, there are fewer sizes offered than other Toyos like the Toyo A/ T II. However, there are still six 16-inch, seven 17-inch, five 18-inch, and seven 20-inch sizes available.

For this evaluation I mounted 35×12.50R17 on forged aluminum OEM Ram Power Wagon wheels. They required very little weight to balance, typical for Toyos, and ran smoothly down the highway at all speeds.

104-pounds on OEM 17″ forged aluminum Power Wagon wheel, needing only 1.25 ounces for a static balance.

Initially mounted my 2014 crew cab, which has an SPC offset right ball joint to counteract treads that pull to the right, the C/T would drift just slightly to the left after a few seconds with no hands on the steering wheel, depending on the road crown. (To be perfectly clear, this is because of the offset ball joint and caster settings, not a characteristic of the tires, the C/T does not appear to pull right or left, they are neutral.) On the 2017 Ram 2500 regular cab with Hallmark flatbed camper, the C/T track perfectly straight for several seconds on flat roadways. They were a great match for the outfit, and where I decided to keep them for this evaluation.

Almost all the miles logged have been with this 2017 Ram 2500 Hallmark flatbed camper outfit.

General traction and performance

The C/Ts saw a little of most terrains, including snow, packed dirt, gravel, rock and plenty of pavement. Deep off-highway mud, snow, and deep sand were not experienced; a 10,000-pound camper outfit is less happy on these surfaces, so I only drive on them when necessary. However, with the good void-ratio and siping this tread offers, I’m confident the C/T would perform as well or better than similar commercial-traction designs.

Many modern tires perform well in moderate on-highway or off-highway snow, and this was true with the C/T. However, the mountain snowflake severe winter rating provides extra assurance in wet conditions, and I would pick the C/T over many hybrid or all-terrain designs for winter service. Obviously they are unlikely to perform as well as a dedicated winter tire, but those designs are less versatile on heavily-loaded trucks and rarely offered in larger sizes.

Toyo C/T in a few inches of snow, pulling out of my shop.

The Open Country C/T is quiet for the void it offers, and no louder than the Toyo R/T or A/T II Xtreme with which I am familiar in similar sizes. I’ve recommended the C/T to many of my readers, including a professional photographer and adventurer who lives in Jackson, Wyoming. He has been impressed with their snow capabilities. Another guy lives full-time in his heavy truck camper and uses them.

Wear close-ups 

You can see a small amount the feathering on the outer lug sipes. For nearly 6,000 miles without a rotation, this minor visible wear was impressive and not concerning. Appropriate rotations will true-up the tread.

Slow and even wear, 6,000 miles since the last rotation, most of it on highways.

Phenomenal Longevity

As my video assessment and testimonial enthusiastically shares, I am most impressed with the slow rate-of-wear on these Toyo Open Country C/T, better than any other tread in years, maybe ever.

17/32″ of tread depth remaining after 10,000 miles!

The 4,400 miles per 1/32 of depth is exceptional, particularly for such a heavily-loaded, diesel, truck camper outfit. Was the slow treadwear due to a higher than typical percentage of highway miles? Possibly, although my outfit is not a daily driver and routinely sees many more long-distance travel miles than city driving. Double the mileage of most tires I’ve run on diesel trucks, and still 50-percent more than other standouts is nothing short of phenomenal!

Absolutely love these Toyo C/T tires and would like to try them in a 295/65R20 size.

The C/Ts were removed from service only to begin another review, but I’d like to run them again soon, preferably in an 18-inch or 20-inch size with a higher load-index that’s better suited to my heavy camper. The 35×12.50R17 was chosen because I wanted a 35-inch size, and I already had the wheels. At the time I was adamantly against 20-inch tires because the shorter sidewalls offer less flex off-pavement. Though shorter, less flexible sidewalls can be a huge a positive for overall camper stability and handling. My opinion has softened, as long as the tire is tall enough that there’s adequate sidewall.

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James Langan

Copyright James Langan/RoadTraveler. All Rights Reserved

Resource: Toyo Tires

 

 

Air Lift 1000 auxiliary air springs

My flatbed camper outfit works well, but I’m always tinkering, fine-tuning, and looking for small improvements. I’m still using and loving the TufTruck and Timbren springs, just also want to inflate these air springs again which have been sitting dormant for months.

Essentially the same Air Lift product has been on my 2006 4Runner for over a decade (they’ve been flawless, after another brand failed twice). Also on my 2014 Ram 2500 since new, including up to the Canadian Arctic Ocean a few years ago. That’s a good record, so I’ll give this one failure a pass.

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James Langan

Copyright James Langan/RoadTraveler. All Rights Reserved

Resources:

Air Lift Performance

Timbren

TufTruck

 

 

 

Cooper Discoverer ST MAXX wear review

 

13,400 miles, on a 2006 V-8 Toyota 4Runner, only the second rotation, and getting 2,700 miles per 1/32″ of tread.

Love the rugged Cooper Discoverer S/T MAXX, I’ve run about four sets in various sizes on a few different four-wheel-drives.

James Langan

Copyright James Langan/RoadTraveler. All Rights Reserved

Resource:

Cooper Tire