Flatbed custom fuel tank project, part 1.

The custom auxiliary fuel tank project for our 2017 Ram/Cummins 2500 is underway! June 2019 I added two additional aluminum toolboxes aft-axle on my Hallmark Nevada Hillsboro flatbed camper outfit. My idea was to eventually remove one of the large, 30-inch-long front boxes and replace it with a fuel tank, preferably a commercially available aluminum saddle tank for a medium-duty truck.

The tank project was moved to the back burner and a year passed quickly. For a while I considered a much smaller 10 or 12-gallon tank, hoping to fit one under the chassis between the frame rails, and in front of the spare tire. Just 100 miles of additional range would be a game changer during long highway trips.

Evan a commercially available tank would have required custom mounts and modifications, and surely some compromises. After discussing the project with Chris at High Sierra Fabrication several weeks ago, we decided on a custom tank for my original under-bed location. The goal was to fabricate a tank that looks extremely similar to the toolbox that was removed, and the matching 30-inch box still on the passenger-side.

Custom costs more, takes time, and is never snag-free, but if you have the right business and people involved, the results can be fantastic.

A beautiful tank was constructed using 3/16-inch diamond plate aluminum. Then High Sierra Fabrication proceeded to drill and cut holes in the box, weld-in fittings, a sump, and clean-out port, etc. We are getting close, but still working on it. 

After High Sierra Fabrication completes most of installation, I will still need to plumb and wire the external pump to transfer the auxiliary fuel into the 2017 Ram’s factory tank. 

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James Langan

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Resource:

High Sierra Fabrication (Facebook page)

 

 

 

 

Dodge Ram 35 inch spare tire

Cooper STT PRO 295/65R20 (35.4″), ready to winch under a 2017, fourth generation Ram/Cummins 2500.

Question: How much spare tire can you fit under your truck?

Answer: It depends.

This post is about squeezing a large (35.4-inches) tire into the stock location on a late-model, fourth-generation, Dodge Ram Cummins pickup.

Both my Ram 2500 trucks (2014 and 2017) have had the tailpipe heat shield removed to facilitate winching a much larger tire into the factory spot. Obviously a bigger tire sits closer to the tailpipe. Only you can decide if it’s too close for you and your application. This Cooper Tires STT PRO is only about one-inch from the tailpipe; close!

35.4″ Cooper STT PRO spare is close the factory tailpipe on this 2017 Ram/Cummins.

For several years I have carried oversized rubber in the factory location on my fourth-generation Ram/Cummins trucks, mostly tires that were 34.8-inches tall. The 295/65R20 Cooper Discoverer STT PRO is substantially taller.

This 2017 Ram has plenty of clearance for the rear-axle track bar.

My 2017 has less room overall than my 2014, as the factory trailer hitch receiver is still in place. (It was removed on the 2014.) There are also steel plates on the inside of the frame to mount the Hillsboro 2000-Series aluminum flatbed. The 3/8-inch plates, one on each side, consume 0.75-inches.

3/8-inch steel plates inside the frame are part of the flatbed mounting.

There are advantages to choosing 35-inch or smaller tires on late-model, heavy-duty trucks instead of the popular 37-inch versions, particularly if they will fit in the factory spare location. These include, but are not limited to, not needing an additional tire carrier or pushing a truck camper further aft to fit a spare in front of the camper (which increases rear-overhang, tail-swing, and impacts weight distribution). Unless your rig is geared low—and most new vehicles have tall gearing—the taller overall gearing that results from fitting larger diameter tires is often a negative, as it results in less torque at the wheels.

Many should ask themselves if they really need the extra clearance provided by 37-inch rubber, or are they just following the crowd, and potentially making unnecessary compromises. There are positives and negatives for nearly every modification and upgrade choice. Generally we need to give something to get something. Everyone should decide for themselves if the juice is worth the squeeze.

35.4″ Cooper STT PRO stuffed under a 2017 Ram/Cummins 2500.

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James Langan

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Resource:

Cooper Tire

 

 

 

Cooper Tires STT PRO truck camper MPG test

Attempted to establish a baseline for fuel economy/mpg at 65 mph, with the 35.4″-tall, 295/65R20 Cooper STT PRO tires under a heavy Hallmark flatbed truck camper outfit. There was too much wind for this to be a true baseline, but efficiency was still good for this not-aerodynamic configuration; just under 13 mpg. I probably will revisit this in the future.

Subsequent test with better conditions can be viewed here: Truck Camper MPG Testing

Research the STT PRO here: Cooper Discoverer STT PRO

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Cooper Tire

 

 

Cooper Discoverer STT PRO 295/65R20 first look

Mount and balance, and first look at the 35.4-inch tall, LT295/65R20 Cooper Discoverer STT PRO tires I’m running on my diesel truck(s). There will be more in the weeks and months ahead, here, and also @RoadTraveler on Instagram (typically extra content in Instagram stories).

Research the STT PRO here: Cooper Discoverer STT PRO

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James Langan

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Resource:

Cooper Tire

 

Factor 55 Rope Retention Pulley or pulley block?

Quick weight and size comparison of the Rope Retention Pulley from Factor 55 and traditional 4WD pulley blocks.

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James Langan

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Factor 55

 

 

Hallmark Nevada Flatbed Camper Interior

Spacious interior of the Hallmark Nevada flatbed camper. What amenities does it have? Essentially everything, including a toilet, shower, large Nova Kool refrigerator with separate freezer, and 50+ gallons of water.

James Langan

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Hallmark Truck Campers

 

Toyo Open Country C/T 10,000 Mile Review

Toyo C/T 10,000 mile report

When the Toyo Open Country C/T was initially introduced it was only available in Canada. A few years ago, when that changed, it moved to the top of my must try list. Commercial traction or hybrid designs are my favorite type of tread, and the C/T might be the best, slowest-wearing design I’ve used on any truck in several years; maybe ever.

The Toyo C/T has the severe snow, mountain snowflake rating.

Mount, balance, and tracking

Because the Open Country C/T is an on/off-road commercial-grade tire, there are fewer sizes offered than other Toyos like the Toyo A/ T II. However, there are still six 16-inch, seven 17-inch, five 18-inch, and seven 20-inch sizes available.

For this evaluation I mounted 35×12.50R17 on forged aluminum OEM Ram Power Wagon wheels. They required very little weight to balance, typical for Toyos, and ran smoothly down the highway at all speeds.

104-pounds on OEM 17″ forged aluminum Power Wagon wheel, needing only 1.25 ounces for a static balance.

Initially mounted my 2014 crew cab, which has an SPC offset right ball joint to counteract treads that pull to the right, the C/T would drift just slightly to the left after a few seconds with no hands on the steering wheel, depending on the road crown. (To be perfectly clear, this is because of the offset ball joint and caster settings, not a characteristic of the tires, the C/T does not appear to pull right or left, they are neutral.) On the 2017 Ram 2500 regular cab with Hallmark flatbed camper, the C/T track perfectly straight for several seconds on flat roadways. They were a great match for the outfit, and where I decided to keep them for this evaluation.

Almost all the miles logged have been with this 2017 Ram 2500 Hallmark flatbed camper outfit.

General traction and performance

The C/Ts saw a little of most terrains, including snow, packed dirt, gravel, rock and plenty of pavement. Deep off-highway mud, snow, and deep sand were not experienced; a 10,000-pound camper outfit is less happy on these surfaces, so I only drive on them when necessary. However, with the good void-ratio and siping this tread offers, I’m confident the C/T would perform as well or better than similar commercial-traction designs.

Many modern tires perform well in moderate on-highway or off-highway snow, and this was true with the C/T. However, the mountain snowflake severe winter rating provides extra assurance in wet conditions, and I would pick the C/T over many hybrid or all-terrain designs for winter service. Obviously they are unlikely to perform as well as a dedicated winter tire, but those designs are less versatile on heavily-loaded trucks and rarely offered in larger sizes.

Toyo C/T in a few inches of snow, pulling out of my shop.

The Open Country C/T is quiet for the void it offers, and no louder than the Toyo R/T or A/T II Xtreme with which I am familiar in similar sizes. I’ve recommended the C/T to many of my readers, including a professional photographer and adventurer who lives in Jackson, Wyoming. He has been impressed with their snow capabilities. Another guy lives full-time in his heavy truck camper and uses them.

Wear close-ups 

You can see a small amount the feathering on the outer lug sipes. For nearly 6,000 miles without a rotation, this minor visible wear was impressive and not concerning. Appropriate rotations will true-up the tread.

Slow and even wear, 6,000 miles since the last rotation, most of it on highways.

Phenomenal Longevity

As my video assessment and testimonial enthusiastically shares, I am most impressed with the slow rate-of-wear on these Toyo Open Country C/T, better than any other tread in years, maybe ever.

17/32″ of tread depth remaining after 10,000 miles!

The 4,400 miles per 1/32 of depth is exceptional, particularly for such a heavily-loaded, diesel, truck camper outfit. Was the slow treadwear due to a higher than typical percentage of highway miles? Possibly, although my outfit is not a daily driver and routinely sees many more long-distance travel miles than city driving. Double the mileage of most tires I’ve run on diesel trucks, and still 50-percent more than other standouts is nothing short of phenomenal!

Absolutely love these Toyo C/T tires and would like to try them in a 295/65R20 size.

The C/Ts were removed from service only to begin another review, but I’d like to run them again soon, preferably in an 18-inch or 20-inch size with a higher load-index that’s better suited to my heavy camper. The 35×12.50R17 was chosen because I wanted a 35-inch size, and I already had the wheels. At the time I was adamantly against 20-inch tires because the shorter sidewalls offer less flex off-pavement. Though shorter, less flexible sidewalls can be a huge a positive for overall camper stability and handling. My opinion has softened, as long as the tire is tall enough that there’s adequate sidewall.

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James Langan

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Resource: Toyo Tires